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Volvo Penta This workshop manual contains repair instructions for the 2001, 2002 and 2003 engines. The instructions concerning overhauling describe the most suitable working method using the special tools listed under the heading “Special tools” . Both the engine designation and its serial number must be clearly stated in all correspondence concerning the engine and when ordering parts. We reserve the right to carry out design Continue to download »

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Safety Precautions Introduction This Workshop Manual contains technical data, de- scriptions and repair instructions for Volvo Penta products or product versions contained in the con- tents list. Ensure that the correct workshop literature is being used. Read the safety information and the Workshop Manual “General Information” and “Repair In- structions” carefully before starting work. Important In this book and on the engine Continue to download »

Contents:
Repair instructions and methods The working methods described in the Workshop Man- ual apply to work carried out in a workshop. The engine has been removed from the boat and is installed in an engine fixture. Unless otherwise stated reconditioning work which can be carried out with the engine in place follows the same working method. Warning symbols used in this Workshop Manual (for full explanation of the symbols refer to Continue to download »

Contents:
AB Volvo Penta. Foreword. This Service Manual concerns Volvo Penta engines of the D1, MD1, D2, MD2 types. The instructions assume the use of certain special tools and since it is in your own interest as well as ours that repairs are properly carried out, we request you to study and carefully follow the instructions in this book. We retain the right to carry out design modifications and for this reason the contents of this book are not to be Continue to download »

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TOOLS Accessories Body Tools Exhaust Section E Version 01 March 05 Compressor tool in case XS 35 0115 37 00 kit VALVE SPRING COMPRESSOR TOOL HAYNES SERVICE MANUAL for XS650 Haynes service manual XS650 1970 83 XS 35 0650 19 00ea 0 100psi 0 1 to 7 0 Bar XS 35 0089 10 00ea DIGITAL TIRE PRESSURE GUAGE XS 35 0109 4 00 set SPOKE WRENCH SET Terminal Crimper Tool Fastens metric terminals to wires like the factory originals XS 35 0011 26 00ea TERMINAL CRIMPER Rotor Puller for all XS650 s XS 35 0040 14 00ea ROTOR PULLER Removes installs engine Valve Guides XS 35 0077 10 00ea VALVE GUIDE DRIVER TOOL Cable Luber Yamaha Type Pressure Luber Sold each XS 35 0108 4 50ea CABLE LUBER 97 Accessories Body Tools Exhaust Section E Version 01 March 05 TOOLS Holds Inner outer clutch Hubs when loosening or tightening the Hub Center Nut XS 35 5021 8 00ea CLUTCH HUB HOLDING TOOL Drive Chain Riveter Tool Rivets high strength rear Continue to download »