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Volvo Penta This workshop manual contains repair instructions for the 2001, 2002 and 2003 engines. The instructions concerning overhauling describe the most suitable working method using the special tools listed under the heading “Special tools” . Both the engine designation and its serial number must be clearly stated in all correspondence concerning the engine and when ordering parts. We reserve the right to carry out design Continue to download »

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Safety Precautions Introduction This Workshop Manual contains technical data, de- scriptions and repair instructions for Volvo Penta products or product versions contained in the con- tents list. Ensure that the correct workshop literature is being used. Read the safety information and the Workshop Manual “General Information” and “Repair In- structions” carefully before starting work. Important In this book and on the engine Continue to download »

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Repair instructions and methods The working methods described in the Workshop Man- ual apply to work carried out in a workshop. The engine has been removed from the boat and is installed in an engine fixture. Unless otherwise stated reconditioning work which can be carried out with the engine in place follows the same working method. Warning symbols used in this Workshop Manual (for full explanation of the symbols refer to Continue to download »

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. 1. COOLING SYSTEM The Focus Midget engine is equipped with an opposite rotation water pump impeller, and the water pump pulley turns in the opposite direction when compared to the street version of the engine. This does not reverse the coolant flow through the engine, it simply allows the pulley to be driven with the HTD belt instead of using the back-side of a serpentine belt. No modifications to the water pump impeller or water Continue to download »

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Park R Reverse or from D Drive to 2 All other positions can be selected without pushing the button P Park Use this selector position when the vehicle is parked or when starting the engine Always be sure the vehicle is at a complete stop For maximum safety depress the brake pedal then push in the shift lever button and move the lever to the P Park position Apply the parking brake When parking on a hill apply the parking brake first then shift the lever into the P Park position Shifting from P Park If the ignition switch is in the ON position and the foot brake pedal is depressed but the shift selector lever still cannot be moved out of P Park follow these instructions 1 Turn the ignition key to the LOCK position 2 Apply the parking brake 3 Reinsert the key and turn it to the ACC position 4 Depress the foot brake pedal and move the shift selector lever to N Neutral 5 Start the engine Starting and driving 5 7 Do not shift into the 2 position at speeds above 68 MPH 110 km h Do not exceed 68 MPH 110 km h in the 2 position 1 Low gear Use this position when climbing Continue to download »